Industries · Agriculture

A crop does not care what the tote looks like.

Agriculture is the sector where the used-container argument is most obviously correct and most often over-specified. Fertiliser, nutrient solution and irrigation water are indifferent to cosmetic staining. Buy Grade B, spend the difference on a better valve and a proper stand, and put the rest into the operation.

The short answer

Grade B reconditioned for fertigation, nutrient mixing, field water and non-contact storage. Documented food grade or rebottled for livestock water and anything a crop is consumed from. Watch gross weight on UAN 32 (roughly 3,160 lb in a full 275) and wrap any water tank against algae.

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Applications

What growers actually use them for.

For anything an animal drinks or a person eats, ask the supplier for documentation and check current regulations.
ApplicationGradeSizeGasketNotes
Liquid fertiliser storage (UAN, 10-34-0)Reconditioned B275 galEPDMRoughly 3,160 lb gross on UAN 32 — check loader rating
Fertigation injectionReconditioned B275 galEPDMPair with a stand and a metering pump
Nutrient mixing (hydroponic)Documented food grade or rebottled275 galEPDMAgitation needed; nutrients stratify
Field / irrigation waterReconditioned B or C275 / 330 galEPDMOpaque wrap, or you grow algae
Livestock drinking waterDocumented food grade / rebottled275 galEPDMDocumented history only. No exceptions.
Compost tea brewingReconditioned B or C275 galEPDMAeration manifold and a draw-off above the sediment
Maple sap collectionDocumented food grade275 / 330 galEPDMKeep cool; sap spoils quickly in warm weather
Pesticide mixingDedicated unit220 / 275 galVitonPermanently dedicated. Never rotates back.
Molasses / liquid feedDocumented food grade275 galEPDMHeat or recirculate in cold weather; SG around 1.4
For anything an animal drinks or a person eats, ask the supplier for documentation and check current regulations.

The grade call

Why Grade B is the grower's answer.

On a large operation the grade decision can matter more than many equipment purchases, and it is made casually almost everywhere.

The functional difference between Grade A and Grade B reconditioned totes is mostly cosmetic. Suppliers' Grade B typically allows light staining or a colour shadow in the wall and permits a cage that has been straightened. Grade names are not standardised, so ask each supplier for its written criteria.

Reconditioned units of either grade are commonly pressure-tested and refitted with a new valve seat and cap gasket — ask the supplier what each grade includes. For fertiliser, irrigation water or nutrient solution, there is no mechanism by which the staining could matter.

Across a fleet, the difference can pay for tilting stands, a proper containment bund, or the agitation equipment that stops nutrient solution stratifying between the first pour and the last. Pricing is by quote from partner suppliers.

The one place not to economise is livestock and anything a person or an animal drinks. There, buy documented food grade and buy it without arguing.

What to spend the difference on

  • A tilting stand, so the last few gallons drain without lifting.
  • A containment bund sized to your local requirements.
  • A clamp-on agitator or recirculation loop for nutrient solutions.
  • An opaque wrap for every water tank.
  • Spare valve seats and an inlet screen.
Reconditioned grades

Four field problems and their fixes

Algae in the water tank

Light is the cause and opacity is the fix. Wrap it, paint it, shade it. Every other approach is managing a symptom.

Nutrient solution stratifying

Heavier salts settle. Your first pour and your last pour are then different products, which shows up as uneven growth long before anybody suspects the tank. Fit a clamp-on agitator or a recirculation loop.

The valve that will not fully close

Grit in the seat, usually from a tank filled with unfiltered field water. Fit an inlet screen, and keep a spare seat on hand — it is a quick replacement.

Frozen and deformed bottles

Drain below the freeze line before hard weather, or insulate and heat-trace. A deformed bottle is often still serviceable; a split cage weld is not.

Rainwater for irrigation

Collecting off a barn or greenhouse roof is one of the most useful jobs for a used IBC. One inch of rain on 1,000 square feet of roof yields about 620 gallons — more than two totes — so even a small manifold on a barn roof can carry a market garden through ordinary dry spells.

Fit a leaf screen, a first-flush diverter and an overflow that routes away from the foundation. Wrap the tanks. Plan the drain-down for winter. Manifold the tanks at the base so they fill and draw evenly rather than plumbing them in series.

The complete rainwater harvesting guide covers sizing, filtration, pumps and what to check locally before you collect.

Agricultural questions

Can I store liquid fertiliser in a used IBC tote?

Yes, and it is one of the most common agricultural uses. UAN 32 at an SG of about 1.32 puts a full 275 at roughly 3,160 lb gross, so check your loader before you fill. Liquid fertiliser is generally compatible with HDPE and EPDM gaskets, and does not care in the slightest about cosmetic staining — which is why Grade B reconditioned is usually the sensible purchase. Check the product SDS for your specific formulation.

Are used totes safe for livestock water?

Only with documented food-grade prior contents or a new bottle. Animals drinking from a container whose history you cannot verify is a risk nobody should be taking. For troughs and stock tanks, ask the supplier for the prior-contents and wash documentation, and check current regulations.

Can I use an IBC tote for spraying pesticides?

You can mix and transport in one, subject to the product label and your state's requirements — but understand that the tote is then permanently dedicated. Registered pesticides can bind into polyethylene, so the container should never go back to any other service, and most buyers of used totes will not take it except as scrap, if at all. Dedicate a tote to it, label it unmistakably, never rotate it back into the general fleet, and check current regulations.

How do I stop algae growing in a water tote?

Block the light. Natural HDPE is translucent and algae need only a modest amount of light to bloom. An opaque wrap, a coat of exterior paint or a shaded location solves it. Chemical treatment is treating a symptom you could have prevented cheaply.

Will a tote survive a hard winter outside?

The container usually will; the contents may not. Water expanding as it freezes can deform a bottle and split cage welds. Either drain below the freeze line before hard weather, insulate and heat-trace, or accept that outdoor water storage is seasonal. Fertiliser solutions have their own salt-out temperatures — check the specific product's SDS rather than assuming.

Fertiliser reference

The products growers actually store, with their numbers.

Specific gravity is the figure that catches people out. A tote of UAN is not a tote of water, and the difference decides whether your loader is adequate.

Gross weight is 275 gal × 8.34 lb × SG plus roughly 135 lb of tare. SG varies by formulation and temperature, so use the figure on your SDS. Salt-out temperatures also vary by product: a solution that salts out stays liquid, but the crystallised fraction changes the concentration of what you draw off.
ProductAnalysisApprox. SG275 gal gross, approx.
UAN 3232-0-01.323,160 lb
UAN 3030-0-01.303,120 lb
UAN 2828-0-01.283,070 lb
Ammonium polyphosphate10-34-01.403,350 lb
Ammonium thiosulphate12-0-0-26S1.333,190 lb
Potassium thiosulphate0-0-25-17S1.463,480 lb
Calcium nitrate solution9-0-0-11Ca1.503,580 lb
Urea solution 20%20-0-01.062,570 lb
Liquid potash0-0-151.172,820 lb
Molasses, feed grade—1.403,350 lb
Humic acid concentrate—1.102,660 lb
Gross weight is 275 gal × 8.34 lb × SG plus roughly 135 lb of tare. SG varies by formulation and temperature, so use the figure on your SDS. Salt-out temperatures also vary by product: a solution that salts out stays liquid, but the crystallised fraction changes the concentration of what you draw off.

Field practice

Six problems, and the fix for each.

ProblemCauseFix
Tank goes greenTranslucent HDPE in sunlightOpaque wrap or exterior paint
Uneven crop responseNutrient stratification in the tankClamp-on agitator or recirculation loop
Valve will not closeGrit from unfiltered field waterInlet screen, spare seats on the shelf
Deformed bottle in springPartially full through a hard freezeDrain-down valve at the lowest point, used before hard weather
Weak application rateSalt-out in cold weatherRecirculate before use; check SG with a hydrometer
Product degrading in the tankBuying a bigger tote than the turn rate justifiesSmaller format, or a shorter order cycle

Pesticide containers become permanent

You can mix and transport registered products in an IBC, subject to the label and your state's requirements. What you should not do is rotate that container back into any other service afterwards. Registered pesticides can bind into polyethylene and are not reliably removable by washing.

Dedicate the tote, label it unmistakably, colour-band the cage, and keep it physically separate from the rest of the fleet. Most buyers of used totes will take it only as scrap, if at all, and it should never hold anything a crop or an animal will contact. Check current regulations for disposal.

Irrigation and water

Sizing storage against a dry spell.

Most on-farm water storage is sized against a storm rather than against demand, which is how a system ends up overflowing constantly and empty when it matters.

Demand figures are examples only; use your own. Roof area is what you would need to refill the reserve from one inch of rain at 85% collection efficiency (about 530 gallons per 1,000 sq ft). Livestock water must come from documented food-grade or new bottles.
UseExample daily demandTwo-week reserveTotes neededRoof to refill
Market garden, 1/4 acre180 gal2,520 gal10 × 2754,760 sq ft
Greenhouse, 2,000 sq ft120 gal1,680 gal7 × 2753,170 sq ft
High tunnel, 30 × 96 ft90 gal1,260 gal5 × 2752,380 sq ft
Nursery, container stock300 gal4,200 gal16 × 2757,930 sq ft
Cattle, 25 head300 gal4,200 gal16 × 2757,930 sq ft
Sheep, 100 head200 gal2,800 gal11 × 2755,290 sq ft
Poultry, 500 birds30 gal420 gal2 × 275790 sq ft
Orchard, drip, 2 acres800 gal11,200 gal41 × 27521,150 sq ft
Demand figures are examples only; use your own. Roof area is what you would need to refill the reserve from one inch of rain at 85% collection efficiency (about 530 gallons per 1,000 sq ft). Livestock water must come from documented food-grade or new bottles.

Seasonal calendar

A grower's year, in containers.

What to order, service and put away, month by month. Built around a temperate row-crop and market-garden season; shift it to suit your climate.

MonthDoWhy
JanuaryRequest quotes for the season's fertiliser totesAhead of the spring rush
FebruaryInspect last year's fleet with a torchCrazing found now is a container you can plan to replace
MarchFill and stage fertiliserAhead of the application window
AprilCommission irrigation and rain systemsFirst-flush diverters reset, screens cleared
MayCheck nutrient tanks for stratificationAgitate or recirculate before the first draw
JuneWrap or shade any water tankAlgae bloom quickly in summer sun
JulyMid-season valve seat checkGrit from field water abrades seats
AugustOrder autumn and cover-crop inputsAhead of the September rush
SeptemberEmpty and rinse seasonal unitsResidue is easiest to remove before it dries
OctoberAsk about reconditioning or rebottlingGives a partner supplier time before spring
NovemberDrain everything below the freeze lineA partially full tote is the one that splits
DecemberSell what you will not use next yearFrees space; usable empties have resale value