Products · Keep it alive
A small gasket is the difference between a container and a landfill problem.
Many totes that get scrapped are not worn out. They are leaking at the valve, cracked at the pallet base, or vacuum-collapsed because somebody drained them through a solid cap. All three are fixable with the right part in the drawer.
The short answer
Valves, caps, gaskets, cam lock adapters, heater blankets, insulation jackets, stands, spill pallets, agitators, sight gauges, replacement pallet bases and cage repair hardware — for 275 and 330 gallon composite IBCs, through partner suppliers. Pricing is by quote.
Six categories
Everything that bolts, screws or straps to a tote.
01
Valves & outlets
- 2" butterfly valve, EPDM or FKM seat
- 2" ball valve, full port
- 3" butterfly for high-flow
- Camlock adapters, poly and aluminium
- Reducing bushings, 2" to 3/4"
- Valve handle extensions and lockouts
The valve is a common failure point and the part most often under-specified. Match the seat compound to your liquid, not to what is cheapest.
02
Caps, lids & seals
- 6" vented screw cap
- 6" solid screw cap with tamper seal
- 9" cap for large-fill bottles
- Cap gaskets — EPDM, FKM, silicone
- Dust caps for the outlet
- Tamper-evident seals, numbered
A vented cap is not optional on a tote you will gravity-drain. Vacuum collapse is preventable and looks exactly as bad as it sounds.
03
Heating & insulation
- Full-wrap heater blanket, 120V and 240V
- Base heating pad with thermostat
- Insulation jacket
- Combined jacket and heater, controlled
- In-line heater for the outlet
- Freeze-protection trace for outdoor units
Warming a full tote takes a lot of energy and a long time. Plan the hours, not just the wattage.
04
Handling & storage
- Tilting discharge stands
- Static stands
- Spill containment pallets, 1 and 2 tote
- Cage-mounted forklift guides
- Stacking adapters for mixed-base totes
- Dolly bases for indoor moves
Spill pallets are inexpensive relative to a spill and are often required for hazardous liquids. Check current regulations for your site.
05
Mixing & dispensing
- Clamp-on cage agitators
- Through-cap mixers, air and electric
- Recirculation kits with pump and hose
- Sight tubes and level gauges
- Dispensing guns and meters
- Hose assemblies, 2" and 3"
Anything that settles — pigment, nutrient, slurry — needs agitation before dispensing or your first pour and your last pour are different products.
06
Cage, pallet & structural
- Replacement pallet bases — steel, composite, wood
- Cage repair bars and clips
- Corner protectors
- Bottle retaining straps
- Cage-mounted label holders
- Placard holders
A cracked composite base is a structural problem, not a cosmetic one. Replacing the base is usually far cheaper than replacing the tote.
Gasket selection
The compound chart that prevents a lot of leaks.
Gasket choice is one of the most common causes of field failures, and it is the decision people most often leave to whoever is picking the order.
| Liquid | EPDM | FKM (Viton) | Silicone | Buna-N |
|---|---|---|---|---|
| Water, aqueous solutions | Excellent | Good | Good | Good |
| Dilute acids | Good | Excellent | Fair | Fair |
| Caustics | Excellent | Fair | Fair | Fair |
| Vegetable and mineral oils | Poor | Excellent | Fair | Good |
| Aromatic solvents | Poor | Excellent | Poor | Poor |
| Alcohols | Good | Good | Good | Fair |
| Food, dairy, beverage | Good | Good | Good | Check |
| Glycol, coolant | Excellent | Good | Good | Good |
The four repairs worth doing yourself
1. Valve seal replacement
A weeping butterfly valve is often a worn seat, not a failed valve body. Drain, unscrew the valve from the outlet, replace the seat and the flange gasket, and retighten by hand plus a little more. Do not overtighten a poly thread with tools.
2. Cap gasket
The flat gasket in the 6" cap hardens with UV and age and then weeps on every move. It is inexpensive and rarely replaced until the tote is already dripping across a floor.
3. Pallet base swap
A cracked composite base is a structural failure, not a cosmetic one. Lift the bottle out on a strap, drop the new base in, reseat. It is a two-person job with a forklift.
4. Cage bar straightening
Light bends can be pressed back by hand with a bar and a block. Anything involving a broken weld node should go to a reconditioner, because a repaired node that fails in transit takes the bottle with it.
Parts questions
How do I know which valve thread I have?
Measure the outside diameter of the male thread on the tote outlet. S60x6 measures about 60 mm and is the most common on 275-gallon units. S70x6 measures about 70 mm. Buttress threads are coarser and visibly different in profile. Our valve and fitting decoder page walks through identification, and if you include a photograph with a tape measure against the thread in your request, the partner supplier can help identify it.
Can I request parts without a tote?
Yes. Tell us which parts and quantities you need in the quote request and a partner supplier follows up. Minimums and shipping are set by the supplier.
Which gasket compound should I use?
EPDM is the general-purpose default: water, aqueous chemistry and many dilute acids, across a wide temperature range. FKM (Viton) is for fuels, oils, fats, aromatic solvents and higher temperature. Silicone is used for some food and high-temperature applications. Buna-N (nitrile) suits oils but is a poor choice for many other liquids. Always check your SDS and a compatibility chart for your exact product and concentration.
Are heater blankets safe on a used tote?
On a sound bottle, generally yes, provided the blanket is thermostatically controlled and rated for polyethylene containers. Do not use an uncontrolled blanket, do not heat a bottle with any crazing or stress-whitening, and stay within the temperature limit stated by the tote and blanket manufacturers — HDPE softens as it warms and the cage stops supporting it the way it was designed to.
Wear parts
How each part wears out.
Knowing how parts fail lets you stock ahead rather than react. Service life depends heavily on the liquid, the climate and how often the tote is moved and cleaned.
| Part | Fails by | Warning sign | Replace at |
|---|---|---|---|
| Butterfly valve seat | Compression set in the elastomer | Weeps when closed | First weep, or when the tote is cleaned |
| Ball valve seat | Abrasion, chemical attack | Stiff operation, then weep | On symptom |
| Valve flange gasket | Compression set | Seep at the flange | Every valve removal |
| Cap gasket | UV hardening | Weeps on every move | Regularly if stored outside |
| Vented cap membrane | Fouling, UV | Slow drain returns | On symptom |
| Composite base | Brittle fracture in bending | Creak or flex underfoot; pale stress line | On any flex |
| Steel base | Corrosion at welds | Bloom at the weld nodes | On section loss |
| Wood deck | Rot, nail pull | Soft spots, lifted boards | On any softness |
| Cage | Node corrosion, impact | Bloom at bottom-corner nodes | On section loss or open weld |
| Camlock adapter (poly) | UV, cold cracking | Hairline at the cam ears | Before winter, outdoors |
| Camlock adapter (aluminium) | Galling, gasket wear | Stiff cams | On symptom |
| Heater blanket | Element failure, thermostat drift | Uneven heating | On symptom |
Stocking
What to keep on a shelf, by number of totes.
A part you do not have is a container out of service. This is a starting point for spares, not a rule — adjust it to your own failure history.
| Part | 10 units | 50 units | 200 units | Notes |
|---|---|---|---|---|
| Valve seats, your compound | 4 | 15 | 50 | The most useful item to hold |
| Flange gaskets | 10 | 40 | 150 | Consumed on every valve removal |
| Cap gaskets | 6 | 25 | 90 | Inexpensive insurance |
| Complete butterfly valves | 1 | 4 | 12 | For damage rather than wear |
| Vented caps | 2 | 8 | 25 | Swap before draining, or fit permanently |
| Solid caps | 2 | 8 | 25 | Transport and storage |
| Dust caps | 10 | 50 | 200 | One per outlet; grit damages seats |
| Replacement base, your type | 0 | 1 | 4 | A base swap can save the container |
| Cage repair clips | 0 | 6 | 20 | Light damage only |
| Thread adapters | 1 each | 2 each | 4 each | S60x6 to 2" NPT above all |
Accessory sizing
Heaters, insulation and agitation, sized properly.
Under-sizing these is the usual error, and it presents as 'the equipment does not work' rather than as 'the equipment is too small'.
| Application | Typical choice | What to expect | Watch out for |
|---|---|---|---|
| Frost protection only | Base pad or blanket with thermostat | Keeps contents from freezing in moderate cold | Will not quickly thaw a frozen tote, only help prevent one |
| Warming a full tote | Full-wrap blanket, thermostatically controlled | Slow — often a day or more | Plan the time, not just the wattage |
| Warming faster | Higher-wattage 240V blanket | Faster, but still hours | Circuit capacity; check before ordering |
| Hold at temperature | Blanket plus insulation jacket | Less energy to hold temperature | A jacket alone adds no heat; it only slows loss |
| Viscous product discharge | Blanket plus outlet heater | Keeps the last of the product moving | The outlet is where viscous product stalls |
| Light agitation, anti-settling | Clamp-on cage agitator | Re-suspends settled solids | Not a mixer; will not blend two products |
| Full mixing | Through-cap mixer, air or electric | Blends the contents | Needs the 6" opening free |
| Recirculation | Pump and hose loop, outlet to cap | Gentle, no moving parts inside | Suits brines and nutrient solutions |
Why warming is slow: raising 275 gallons of water (about 2,300 lb) by 60°F takes roughly 138,000 BTU, or about 40 kWh. A 2,000 W blanket would need around 20 hours even with no heat lost to the air, and a lower-wattage blanket proportionally longer.
One safety note on heating. Never use an uncontrolled blanket, never heat a bottle showing any crazing or stress-whitening, and stay within the temperature limit stated by the tote and blanket manufacturers. HDPE softens as it warms, the cage stops supporting it the way it was designed to, and the unit can deform under its own load.
Compatibility
Which parts fit which units.
Most parts are universal across composite IBCs. These are the ones that are not, and they are the ones that get ordered wrong.
| Part | Universal? | Varies by | Measure or check |
|---|---|---|---|
| Valve | No | Outlet thread standard | OD across the thread crests |
| Valve seat | No | Valve make and size | Valve body markings |
| Flange gasket | No | Thread standard | As the valve |
| Cap | Mostly | 6 in standard; some 4 in and 9 in | Measure the opening |
| Cap gasket | Mostly | Cap size | As the cap |
| Dust cap | No | Outlet thread | As the valve |
| Thread adapter | No | Both threads | Measure both ends |
| Camlock adapter | No | Type and size | Type letter and nominal size |
| Pallet base | No | Cage footprint and fixing | Photograph the underside |
| Cage repair clip | Mostly | Bar diameter | Measure the bar |
| Heater blanket | Mostly | Capacity and voltage | Tote size and circuit |
| Insulation jacket | Mostly | Capacity | Tote size |
| Tilting stand | Mostly | Capacity and base type | Tote size |
| Spill pallet | Yes | Number of totes | Count |
| Clamp-on agitator | Mostly | Cage bar spacing | Measure the spacing |